Ultrasonic inspection
Date issue released
Safety Issue Description

The ultrasonic testing regime was not effective in consistently identifying corrosion and wasting of the rail web at unsealed level crossings.

Issue number
RO-2013-010-SI-02
Transport Function
Rail: Infrastructure
Issue Owner
Speno
Mode of Transport
Rail
Issue Status Justification

The ATSB is satisfied that the action taken by Speno has increased the effectiveness of its ultrasonic inspection of corrosion defects in rail at unsealed level crossings. 

Proactive action
Action number
RO-2013-010-NSA-094
Organisation
Speno
Action date
Action Status
Closed
Action description

Speno has undertaken safety actions to improve the effectiveness of its ultrasonic inspection of rail at unsealed level crossings. Capability improvements include the introduction of procedures for the identification of corroded rail at level crossings, and associated staff training. Specific procedural inclusions to enhance detection of deteriorated rail include:

  • A reduced test vehicle speed of five km/h for testing at level crossings
  • Criteria and protocol for re-inspection in the case of any identified discontinuities
  • Criteria and protocol for follow-up hand testing and engineering inspection
  • Enhanced reporting requirements.