Maintenance practices
Date issue released
Safety Issue Description

Cloncurry Air Maintenance had adopted a number of practices, which included using abbreviated inspection checklists, not recording all flight control disturbances and not progressively certifying for every inspection item as the work was completed, which increased the risk of memory-related errors and the omission of tasks.

Issue number
AO-2017-078-SI-01
Issue Status
Closed – Adequately addressed
Transport Function
Aircraft Maintenance
Issue Owner
Cloncurry Air Maintenance
Mode of Transport
Aviation
Issue Status Justification

The ATSB is satisfied that, improvements in Cloncurry Air Maintenance’s use of the job sheets to track the progress of maintenance should reduce their reliance on human memory for the condition of helicopters under maintenance and therefore reduce the risk of memory-related errors.

Proactive action
Action number
AO-2017-078-NSA-024
Organisation
Cloncurry Air Maintenance
Action date
Action Status
Closed
Action description

Cloncurry Air Maintenance advised the ATSB that they had replaced their existing abbreviated checklists with the Robinson maintenance manual checklists for the ground run, run-up and 100-hour inspection procedures. In addition, they removed all MS-series nuts from stores and completed inspections of the cyclic controls for all the helicopters they maintained with nil defects reported.

The chief engineer briefed all maintenance staff at their toolbox meeting in April 2018 of the requirement to certify for completed tasks progressively on job sheets at the completion of the task, rather than the completion of the job. Further, in May 2018, the chief engineer briefed all maintenance staff on the requirement for the maintenance release to be issued before the 2,200‑hour check flights and therefore any subsequent flight control disturbances would require additional certification for independent inspections.