Regulatory requirements for manufacturers’ supplemental inspections
Date issue released
Issue number
Transport Function
Aviation: General aviation
Issue Owner
Civil Aviation Safety Authority
Mode of Transport
Aviation
Safety Issue Description

The Civil Aviation Regulations 1988 lack clarity regarding the requirement for aircraft manufacturers’ supplemental inspections, where available, to be carried out when an aircraft is being maintained in accordance with the CASA maintenance schedule.

Issue Status Justification

CASA released Aviation Ruling 01/2014 and Airworthiness Bulletin 02-048 in April 2014 to clarify when manufacturer's supplemental inspection documents, however described, including Cessna Supplemental Inspection Documents (SIDs), issued as instructions for continuing airworthiness of an aircraft or the aircraft's aeronautical products, are required to be complied with. In relation to the outstanding safety issue, the Aviation Ruling states that "if the registered operator has elected to use the CAR 42B CASA Maintenance Schedule...compliance with SIDs and other manufacturer's supplemental or structural inspection documents is mandatory".The ATSB therefore considers the safety issue to be adequately addressed.

 

Proactive action
Action number
AO-2011-115-NSA-055
Organisation
Civil Aviation Safety Authority
Action date
Action Status
Closed
Action description

In reference to the abovementioned safety issue, CASA provided the following comment:

While the CAR 42V regulatory requirement currently exists for Registered Operators to ensure maintenance is carried out in accordance with the applicable provisions of the aircraft’s approved maintenance data, CASA agrees that additional information may assist industry understanding of their regulatory obligations, mainly in conjunction with the use of CAR 42B CASA Maintenance Schedule. To this end CASA published a series of Discussion Papers in December last year (2012) setting out a range of options for developing updated continuing airworthiness regulations for all aircraft not used in RPT operations.

The discussion paper covering maintenance programs set out the items for consideration and options for the reform of the maintenance program requirements for non-RPT aircraft to bring the regulations up to date with modern technology and current international practices. Considerations that were addressed in this discussion paper included dealing with instructions for continuing airworthiness; assessment of ICA is considered a necessary continuing airworthiness management requirement for all aircraft that are adequately supported by a type certificate holder or national aviation authority.

ATSB Response

The ATSB acknowledges the actions taken by CASA to date and notes its actions regarding regulatory reform in relation to maintenance programs for general aviation operations. However, given the currently unresolved outcomes from the discussion paper, including the circumstances where the CASA maintenance schedule would continue to be used, the ATSB remains concerned that this safety issue may not be adequately addressed and has therefore issued the following recommendation.

Recommendation
Action number
AO-2011-115-SR-049
Organisation
Civil Aviation Safety Authority
Action date
Action Status
Released
Action description

The Australian Transport Safety Bureau recommends that CASA proceed with its program of regulatory reform to ensure that the provisions of CAR Schedule 5 are clarified in relation to the incorporation of all relevant supplemental inspections specified for the aircraft type.

Organisation Response

Date Received
Organisation
Civil Aviation Safety Authority
Response Status
Closed
Response Text

Given the currently unresolved outcomes from the discussion paper, including the circumstances where the CASA maintenance schedule would continue to be used, you remain concerned that this safety issue may not be adequately addressed and have therefore issued the recommendation that CASA proceed with our program of regulatory reform to ensure that the provisions of CAR Schedule 5 are clarified in relation to incorporation of all relevant supplemental inspections specified for the aircraft type.

I accept this recommendation and CASA will address this issue, work has commenced and it will certainly involve continued consultation with industry and may come to involve a risk assessment, a cost-benefit analysis and the preparation of a regulatory impact statement.

ATSB Response

The ATSB recognises the acceptance of the recommendation by CASA. The ATSB will continue to monitor the ongoing work by CASA until the issue has been satisfactorily addressed.

Organisation Response

Date Received
Organisation
Civil Aviation Safety Authority
Response Status
Closed
Response Text

CASA released Aviation Ruling 01/2014 and Airworthiness Bulletin 02-048 in April 2014 to clarify when manufacturer's supplemental inspection documents, however described, including Cessna Supplemental Inspection Documents (SIDs), issued as instructions for continuing airworthiness of an aircraft or the aircraft's aeronautical products, are required to be complied with.

In relation to  the outstanding safety issue, the Aviation Ruling states that "if the registered  operator has elected to use the CAR 42B CASA Maintenance Schedule...compliance with SIDs and other manufacturer's supplemental or structural inspection documents is mandatory".

ATSB Response

The ATSB is satisfied that this action taken by CASA effectively addresses the safety issue.