Shortly after commencing descent from flight level (FL)310, the
pilot of the Cessna Conquest noticed that the cabin altitude
indication was rising. When passing through FL270, the cabin rate
of climb rose to 3,000 ft/min with an accompanying decrease in
cabin differential pressure and both master warning and "ALT"
annunciators illuminating. When the annunciator lights illuminated,
the pilot observed that the cabin oxygen masks failed to
auto-deploy at this time as required. As the patients were already
on oxygen and the flight nurse had donned a spare mask, he did not
deploy the cabin masks manually. The pilot donned his own oxygen
mask and commenced a rapid descent to 10,000 ft.
The pilot reported that the cabin altitude indication increased to
a peak of 17,000 ft before decreasing during the descent. A
subsequent maintenance inspection found water contamination present
in the cabin door seal pressurisation solenoid valve and it was
suspected that this water froze, preventing the correct operation
of the valve.
The failure of the oxygen mask auto-deployment system was also
investigated and the wiring to the barometric activation switch was
found to have a high resistance. This wiring was replaced. As a
precaution, the wiring to the barometric switch that activated the
cabin altitude annunciator warning light was also replaced. During
these rectifications, the maintenance personnel discovered that
there was no procedure published by the manufacturer to correctly
adjust and test either barometric switch set point after
maintenance.
A sampling of maintenance manual procedures for aircraft types
manufactured in countries such as the United States, United Kingdom
and Switzerland was carried out. This sampling concluded that the
maintenance deficiency for test and return to service of the oxygen
deployment and cabin altitude alert barometric switches, found in
the occurrence aircraft maintenance procedures, was also apparent
in all but one of the other aircraft type manufacturer's
maintenance procedures.