Local Safety Action
Manufacturer
As a result of this incident, and following contact between the ATSB and the aircraft manufacturer, several temporary revision changes have been made to the aircraft maintenance manuals for the Beechcraft 1900,1900C and 1900D. These revisions detail changes to the fire bottle activation testing procedures, and introduce a check to ensure that sufficient voltage is available at the fire bottle squib to operate the bottle. The manufacturer has also introduced a more secure method of attaching the landing light wiring in this area on all of the new production aircraft. This method involves utilising a length of spirally wrapped electrical insulation tubing around the wiring leading to the landing lights and stand-by fuel pump. An extra cable tie and tubing stand-off is also utilised to further guarantee wiring separation from the fuel lines in the area.
Following discussions with the ATSB, the Civil Aviation Safety Authority issued airworthiness directive, AD/BEECH/1900/30, effective on the 20 September 1999. This AD details the requirement to inspect the affected left and right wing zones on 1900 aircraft for evidence of electrical wiring chafing and rub or burn marks on the aluminium fuel lines.
The Australian Transport Safety Bureau, (formerly the Bureau of Air Safety Investigation) issued the following interim recommendations on the 21 September 1999. The responses to these recommendations, without alteration to the text, are attached to this report.
The Australian Transport Safety Bureau classifies the responses according to the guidelines in the Bureau's Policy and Procedures manual. These response classifications are as follows:
CLOSED - ACCEPTED
ATSB accepts the response without qualification.
CLOSED - PARTIALLY ACCEPTED
ATSB accepts the response in part but considers other parts of the response to be unsatisfactory. However, ATSB believes that further correspondence is not warranted at this time.
CLOSED - NOT ACCEPTED
ATSB considers the response to be unsatisfactory but that further correspondence is not warranted at this time.
OPEN
The response does not meet some or all of the criteria for acceptability for a recommendation that ATSB considers to be significant for safety. ATSB will initiate further correspondence.
IR19990172
The Australian Transport Safety Bureau (formerly the Bureau of Air Safety Investigation) recommends that the Civil Aviation Safety Authority alert all operators to initiate an immediate wiring and fuel-line inspection of the Beech 1900 fleet in Wing Zones 531 and 631 as a matter of the highest priority.
On the 27 October 1999, the following response to IR199900172 was received from the Civil Aviation Safety Authority:
CASA has reviewed Air Safety Interim Recommendation IR 9990172. Your staff briefed the relevant CASA specialist staff on the circumstances surrounding the inflight fire in VH-NTL on 16 September 1999. The serious nature of the incident prompted this Authority to issue AD/BEECH 1900/30, Electrical Loom Inspection, on 17 September 1999, to be effective on 20 September 1999 and requiring an inspection of the area before further flight.
A report has now been received for all aircraft on the Australian register, showing that no similar problems exist in Beech 1900C/D aircraft operated in Australia. None-the -less, the conclusions in your report are generally supported. CASA will seek advice from the manufacturer regarding the appropriateness of the electrical circuit protection and the instructions for maintenance of this wire.
Response classification - CLOSED-ACCEPTED
IR19990173
The Australian Transport Safety Bureau (formerly the Bureau of Air Safety Investigation) recommends that the Federal Aviation Administration alert all operators to initiate an immediate wiring and fuel-line inspection of the Beech 1900 fleet in Wing Zones 531 and 631 as a matter of the highest priority.
On the 7 October 1999, the following response to IR199900173 was received from the Federal Aviation Administration:
The Wichita Aircraft Certification Office (ACO) received the following Safety Recommendation on October 1, 1999:
Safety Recommendation 99.371; "The Bureau of Air Safety Investigation recommends that the Federal Aviation Administration alert all operators to initiate an immediate wiring and fuel-line inspection of the Beech 1900 fleet in Wing Zones 531 and 631 as a matter of the highest priority."
The original 1900s and 1900Cs (serial numbers beginning with "UA" and "UB" respectively) use a fuel bladder versus a total wet wing in the later 1900Cs (serial numbers beginning with 'UC") and 1900D series (serial numbers that begin with "UE"). The specific area of concern for this Safety Recommendation is applicable only to the 'UC" serial numbered 1900Cs and 1900D aircraft models because the components involved in this incident are located elsewhere in the Model 1900s and original 1900Cs ('UA"s and "UB" s). However, there are some wiring and fuel systems components in this general area in these earlier model aircraft ("UA" and "UB" serial numbers) so the review included them as well.
In the FAA's investigation, which included looking at the incident pictures, reviewing new production 1900D aircraft and reviewing the 1900, 1900C and 1900D Maintenance Manuals, the following items were noted:
- The incident pictures revealed "tie-wrap" impressions on the plumbing in the area where the arcing is believed to have occurred. This indicates that at one time, the tie-wraps that are used to construct the stand-offs for the electrical wiring were in place.
- The 1900 and 1900C Maintenance Manual in Section 5-20-02, page 5, (First 200-hour-interval detailed inspection) for item 13.b. states "LEADING EDGE AND NACELLE PLUMBING AND WIRING Zone inspection areas: 511, 521, 522, 531, 541, 611, 621, 622, 631 and 641. Wing panel inspection areas: 54, 55, 56, 57, 58, 59, 60, 61 (UA-1 and after, UB-1 and after); 23, 24, 25, 26, 27, 28 and 29 (UC-1 and after). b. Check the wiring for chafing and security of attachment." In addition, on the same page of the same section for item 14.a states, "PLUMBING Zone inspection areas: 531, 532, 631 and 632. Wing panel inspection areas: 4, 17, 18 (UA- 1 and after, UB- 1 and after); 8, 9, 11, 12, 15, 18, 21, 23, 25, 29 (UC- 1 and after). a. Visually check for leaks, chafing or damage and proper attachment." This inspection is one of six that are to be repeated every 1200 hours per section 5-20-00, page 3 of the same manual.
- The 1900D Maintenance Manual in Section 5-20-02, page 204, (First 200-hour-interval detailed inspection) for item 9.b. states "LEADING EDGE AND NACELLE PLUMBING AND WIRING Zone inspection areas: 521, 621, 522 and 622. Panel inspection areas: 511, 611, 531AB and 631AB. b. Check the wiring for chafing and security of attachment." In addition, on page 205 of the same section for item 14.a states, "PLUMBING Zone inspection areas: 500, 600, 730 and 740. Panel inspection areas. 531AT and 631A.T. a. Visually check for leaks, chafing or damage and attachment." This inspection is one of six that are to be repeated every 1200 hours per Section 5-20-00, page 204 of the same manual.
- A FAA representative ran a search on the FAA Service Difficulty Database for "chaffing". What was found were SDR items 162360 and 332583 (there were actually several more, but these were the most relevant). Both of these items appeared to be different (one being in the right outboard nacelle, the other being in the wheel well). The FAA representative did not find any other occurrences of items that resembled this particular scenario.
- A FAA representative also visually inspected the new Model 1900D aircraft that were coming off of the assembly line. The two production aircraft that were inspected had the electrical wire stand-offs in place, and the FAA representative concluded that these stand-offs provided adequate clearance to the fuel lines.
- The FAA representative that was investigating this incident was not aware of any instances where the plastic tie wraps that are used for stand-offs have failed (without being cut by something).
- The FAA concludes that the Maintenance Manuals already provide for wiring and fuel-line inspection of the Beech 1900, 1900C and 1900D fleet in Wing Zones 531 and 63 1. These wiring and fuel-line inspections are required by the same Maintenance Manuals to be repeated every 1,200 hours. The FAA believes that these inspections are adequate and that no additional Airworthiness Directive action is required. Therefore, we recommend this Safety Recommendation be closed.
Response classification - CLOSED-NOT ACCEPTED.
IR19990174
The Australian Transport Safety Bureau (formerly the Bureau of Air Safety Investigation) recommends that Raytheon Aircraft alert all operators to initiate an immediate wiring and fuel-line inspection of the Beech 1900 fleet in Wing Zones 531 and 631 as a matter of the highest priority.
On the 18 November 1999, the following response to IR199900174 was received from the Raytheon:
The attached Safety Communique' No. 164 and Temporary Revision No. 26-1 to the Beech 1900D Airliner Maintenance Manual, P/N 129-590000-15, are for your information.
October 1999
ALL BEECH MODEL 1900 SERIES OPERATORS, CHIEF PILOTS, DIRECTORS OF OPERATIONS, DIRECTORS OF MAINTENANCE, AND ALL RAYTHEON AIRCRAFT AUTHORIZED SERVICE CENTERS, AND INTERNATIONAL DISTRIBUTORS AND DEALERS
MODELS: BEECH 1900, SERIALS UA-2 AND UA-3; 1900C, SERIALS UB-1 THROUGH UB-74, AND UC-1 THROUGH UC-174; 1900C (C-12J), SERIALS UD-1 THROUGH UD-6; AND 1900D), SERIALS UE-1 THROUGH UE-384.
SUBJECT: FIRE CAUSED BY ELECTRIC WIRE CHAFING FUEL LINE AND FIRE EXTINGUISHER TEST
A report has been received of a fire that occurred in the right main wheel well and adjacent outboard wing leading edge area of a Beech 1900D airliner. The event occurred when the aircraft was taxiing to the terminal following a night landing. The fire was quickly extinguished by ground personnel. No injuries were incurred by the flight crew or the passengers.
The fire originated in the equipment bay of the right wing leading edge, just aft of the landing light (MS. 124.20, F.S. 280.50). The fire spread into the wheel well area before it could be extinguished by ground personnel.
The fire was detected by the crew when the master caution annunciator illuminated, followed by the right AC bus "fail' and the right fuel 'pressure low' annunciators. The crew then observed smoke and flames coming from the right nacelle area at which time the appropriate emergency procedures were initiated. It was later determined that the right engine fire extinguisher system did not function when activated.
Heat and fire related damage was confined to the right main landing gear wheel well area, and some slight damage to the wing equipment bay.
The cause of the fire has been determined to be electrical arcing from an unsecured landing light chafed power wire contacting the transfer system fuel line located behind the landing light. Chafing damage of the wire insulation resulted in wire strands being exposed, thus allowing for electrical arcing to the fuel transfer line causing a fuel leak that then ignited.
Raytheon Aircraft Company is issuing this Safety Communique in order to urge all operators of affected 1900 series airplanes to inspect wiring in the left and right wing equipment bays for signs of distress or damage. Any damaged wiring is to be replaced or repaired. All wiring is to be routed and secured in such a manner as to prevent contact or chafing on any fuel lines, pneumatic lines, equipment and/or structure per best shop practice to maintain no less than 1/4 inch positive separation. The equipment bays may be accessed by removal of wing access panels No. 631 AT, 631 AB, 531 AT, and 531 AB.
The cause of the right engine fire extinguisher not functioning may be due to either a lack of electrical continuity through fire extinguisher "Push To Extinguish" switch or the "Firewall Fuel Valve" control "T" handle. Investigation is ongoing.
Within the next week, Raytheon Aircraft Company will be issuing temporary revisions to CHAPTER 5 -TIME LUTS/MAINTENANCE CHECKS and CHAPTER 26 - FIRE PROTECTION of the appropriate Maintenance Manuals which will establish a required periodic testing of the left and right fire extinguisher circuits. Although this requirement will be added to the appropriate detail inspection, Raytheon Aircraft Company recommends a check be conducted of the fire extinguisher circuit at the next scheduled inspection after receipt of these temporary revisions.
This inspection should be conducted as soon as possible, but no later than the next detail inspection on all effected aircraft over 1000 flight hours total time in service.
Response classification - CLOSED-ACCEPTED.